pin plate
What is a pin plate?
The needle plate is a crucial component of industrial sewing machines, supporting and guiding the needle, thread, and fabric, ensuring smooth and precise sewing at high speeds. The design and material of the needle plate directly impact both sewing quality and machine durability, making it a crucial component in industrial production.
| Application | Plastic Films,Aluminium Foils,Leathers,Artifical Leathers,Textiles,Non-wovens,etc |
| Needle Diameter | The minimum diameter is 0.25 mm |
| Angle of Inclination | 90 ,85,80,75,70,65,60,55,50,45 |
| Needle Density | |
| Drill Depth | max 8 mm |
| Hole Pattern | Almost any pattern is possible |
| Size | Custom |
| Bristle Material | Bronze,Brass,Alunibium,Steel |
| Concentricity | 0.07mm |
The main functions of the needle plate:
1. Support: The primary function of the industrial needle plate is to provide support for the needle to ensure that the needle can accurately penetrate the material during operation. Whether it is a sewing machine or other equipment, the needle plate plays the role of fixing and supporting the needle.
2. Guide function: The needle plate is usually designed with multiple holes, guides or grooves to guide the movement of the needle or other tools. This guide function ensures that the needle can move along a precise trajectory during operation, thereby improving production accuracy and quality.
3. Improve stability In industrial production, many equipment require high-speed and precise operation. The needle plate reduces the possibility of vibration and deviation by providing a stable working surface, ensuring the efficient operation of the equipment.
4. Wear resistance: Industrial needle plates are often required to withstand high-intensity friction for extended periods of time. Therefore, they are typically constructed from wear-resistant and high-temperature-resistant materials to ensure they remain durable over time.
5. Safety: In some high-precision machining applications, needle plate design also requires safety considerations to prevent operator injury from improper operation or equipment failure.
Needle Plate Applications:
1. Sewing and Weaving Industry: In sewing and weaving machines, needle plates are crucial components that support the needles and thread. Especially in high-efficiency, large-scale production processes, needle plates require exceptional wear and corrosion resistance, as well as precision. For example, needle plates in industrial sewing machines must be designed to withstand high-speed operation and prolonged use.
2. Electronics Manufacturing Industry: During the electronics assembly process, needle plates are sometimes used to support circuit boards or for soldering, testing, and other processes in automated production lines. In particular, in surface mount technology (SMT), needle plates are often used to guide and secure circuit boards.
3. Printing Industry: Components similar to needle plates are also found in printing presses, primarily used to support and guide the working parts of the press (such as the print head and printing plate), ensuring high quality and efficiency during the printing process.
4. Laser Cutting and Precision Machining Industry: In some precision cutting or welding equipment, needle plates provide a stable support platform, preventing deviation or vibration during high-precision operations and ensuring processing quality.
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